1. Define the application
What will the part do? Decoration, mechanical, food contact, outdoor? Each case sharply narrows the options. For a visual prototype, PLA is hard to beat.
For functional parts, use the filters in the comparator.
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— Method
Four criteria are enough to eliminate 80% of candidates. Ask these in order.
What will the part do? Decoration, mechanical, food contact, outdoor? Each case sharply narrows the options. For a visual prototype, PLA is hard to beat.
For functional parts, use the filters in the comparator.
Stiffness measures resistance to deformation under load. Stiff materials — PC, GF-Nylon, CF-PETG — suit structural parts.
Layer adhesion drives Z-axis strength. A poorly tuned Nylon will delaminate under stress.
Sun? Water? Heat? ASA and GF-Nylon excel outdoors. For high temperatures, PC, PPA-CF or PEEK.
Conversely, PLA and TPU soften from 50–60 °C.
Advanced materials need an enclosure, hardened nozzle, precise thermal control. PEEK and PEI require nozzles above 380 °C.
Budget: $15–30/kg for standards, $200+/kg for high-performance.